Services | AJL Automation

Custom Robotic Integration & Cells

AJL Automation provides design, assembly, and integration of industrial robotic cells tailored to specific payload, reach, and environmental demands. We partner with leading robot manufacturers including major brands like FANUC, ABB, KUKA, and Yaskawa to deploy 6-axis articulated arms, SCARA units, and heavy-duty linear gantries.

Our process includes comprehensive 3D CAD modeling, ROBOGUIDE / RobotStudio offline reachability testing, custom End-Of-Arm Tooling (EOAT) fabrication, and safety enclosures compliant with ANSI/RIA R15.06-2025 standards.

Key Technical Capabilities:

Multi-Axis Articulated Kinematics
Custom EOAT Pneumatic/Servo Grippers
ROBOGUIDE Simulation & Virtual Pre-check
Multi-Motion Group Sync
Integrated Safety Light Curtains & Interlocks
High-Speed Overhead Linear Gantries

Technical Parameters

Payload Range: 3 kg to 600 kg

Positional Repeatability: ±0.02 mm

Communication: EtherNet/IP, PROFINET

Industrial Controls, PLC & SCADA Programming

A robust automation ecosystem relies on rock-solid control architecture. AJL Automation designs custom control panels, programs Programmable Logic Controllers (PLCs), configures intuitive HMIs, and establishes plant-wide SCADA data telemetry.

We adhere to IEC 61131-3 programming standards, utilizing structured text, ladder logic, and sequential function charts to build maintainable and modular control software across Allen-Bradley Studio 5000, Siemens TIA Portal, Mitsubishi and Omron platform environments.

Key Technical Capabilities:

Rockwell ControlLogix & CompactLogix
Siemens S7-1500 & TIA Portal Integration
FactoryTalk & Ignition SCADA Dashboards
Safety PLC Configuration (SIL 3 / PL e)
Industrial Ethernet Networks (EtherNet/IP)
Custom UL 508A Control Panel Builds

Control System Standard

Programming Standard: IEC 61131-3

Panel Certification: UL 508A / CSA C22.2

SCADA Support: Ignition, FactoryTalk View

AI Machine Vision & Random 3D Bin Picking

Handling unstructured, jumbled parts from deep containers requires intelligent perception. AJL Automation uses 3D/4D cameras to combine high-density 3D stereoscopic vision sensors with deep learning AI algorithms to execute precise random bin picking.

Our systems generate real-time 3D point clouds, calculate pick coordinates, evaluate CAD surface matches, and automatically plan dynamic, collision-free robot trajectory paths into deep wire baskets or totes.

Key Technical Capabilities:

3D Point-Cloud Stereoscopic Sensing
Deep Learning Part Segmentation
Real-time Collision Avoidance Algorithms
High Surface Defect Inspection
Seamless Pick-and-Place Orientation
Sub-second Vision Cycle Calculations

System Retrofits & Legacy Controller Upgrades

Extend the operational life of legacy production lines with targeted retrofits. AJL Automation modernizes aging robot controllers, replaces obsolete PLCs, upgrades safety light curtains, and tunes servo drive parameters to increase overall plant OEE.

Our structured retrofit process allows plants to achieve modern cycle speeds, safety re-certification, and Ethernet connectivity with significantly lower capital expenditure than building entirely new cells.

Key Technical Capabilities:

Controller Retrofits (e.g., FANUC R-J3 to R-30iB)
Obsolete PLC Migration (SLC500 to ControlLogix)
Safety System Re-Certification (ISO 13849 PL e)
Energy Efficiency & Servo Tuning
Plant Downtime Minimization Planning
Complete Electrical Cabinet Re-wiring

Industrial Systems & Engineering Sub-Domains

Custom Robotic Integration & Cells

Key Technical Capabilities:

Industrial Controls, PLC & SCADA Programming

Key Technical Capabilities:

AI Machine Vision & Random 3D Bin Picking

Key Technical Capabilities:

System Retrofits & Legacy Controller Upgrades

Key Technical Capabilities: